Saw | Vertical Tilt-Frame, Automatic Production Band Saw |
Saw Capacity | 22" W x 30" H @ 90˚ |
Miter | 22" W x 20" H @ 45˚ (L) & (R), 22" W x 13.5" H @ 60˚ (L), 22" W x 13" H @ 60˚ (R) |
Blade Size | 1-1/2" x 20'0" x .050” THK |
Arm Cant | 4° – non-adjustable |
Blade Drive | 10 HP, 220V (60 amps)/3PH or 440V (30 amps)/3PH Electrical Motor Requirement. 220V or 440V AC to be specified by the customer at the time of order. 1800 rpm, ball bearing TFC (***The customer must ground this saw at the machine with an earth ground rod installed prior to installation for the warranty to be in effect.***) |
Blade Speed | Infinitely variable speed drive controlled through a variable frequency controller and speed is changed from readout on console’s touch screen. |
Hydraulics | 5 HP Hydraulic System |
Power Programmable Tilt | The required angle can be entered on the console and the saw head will travel to that position and lock in place. The angle readout is on the touch screen. |
Operator Control | Control Console is located on front of saw, with 8" Omron touch screen controls, for operator convenience. Saw may be operated in semi-automatic mode or fully-automatic mode. |
Touch Screen | The touch screen display provides easy to use menu navigation to program specific automatic jobs, nested job operations as well as manual functions and programming information required for each job. |
Auto Run | This screen allows the operator to set up the computer controlled feed & tilt to run a quick job for automatic cutting once the job has been created in the job program screen. The blade speed, quantity and any cutting operation options, such as extra vises, step feed, etc. can be adjusted from this screen |
Program a Job | The operator can create a job program by inputting the desired blade pitch, blade speed, length, height, angle and quantity. After creating a job program the operator can run it as a quick job or save it to the Job Library to recall the information at a later time. |
Job Library | The Job Library displays information stored by the operator in an interactive data base that contains up to 1000 jobs including the “Quick Job”, along with specific job information such as length, quantity, blade speeds, etc. It stores a list of programmed jobs that can be reviewed, edited, or called up to run, either as a single job, or a series of jobs to be run in consecutive order. |
Program a Series | To save time and material, the saw has the ability to run a sequence of up to 12 job numbers (cuts) in a sequence up to 99 times using the Program Series icon. 100 sequences can be saved to recall at a later time. The operator can enter the job information into the Series Overview screen to create these sequences. There must be jobs programmed in the “JOB LIBRARY” to program a series. |
Manual / Semi-Auto Cut | Allows the operator to make a single, semi-automatic or manual cut without creating a job number or a job program. This is a good option when performing a one-time cut. |
More | The “MORE” icon provides access to additional settings and features. The operator can adjust settings for various functions such as arm and feed calibration, review information on the blade life and motor hours, or access help files that give instructions on changing the saw blade. |
Automatic 0-48” Stroke Hydraulic Motor Bar-Feed (Multiple Index) | All Function Control with capability to feed lengths automatically until saw is out of stock or to a pre-determined number on the touch screen counter. Feed table lifts automatically when shuttle vise is in operation in automatic mode to keep from catching material on the saw base. Material Jogging permits incremental control of the shuttle vise to aid in positioning the material for premarked cuts. |
Full Stroking Vises | The Main & Feed Vise are full-stroking with adjustable clamping pressure to clamp various metals |
Cut Stop | Forward cut-stop is mechanically linked to the vise and automatically adjusts with the vise opening. |
E.C.T. Controls | The Electronic Controlled Traverse (E.C.T.) allows the operator to set blade traverse speed and cutting force for different material sizes and shapes. Each function offers 0 to 100% of the machine’s capability as related to total feed force or feed rate. |
Carbide Blade Guides | Side and back carbides are flat for maximum blade support. |
Cut Watcher® System | A system that monitors the cut for squareness to a pre-set deviation value. The system shuts down the saw when the pre-set value is exceeded. (PATENT: 5,070,751) |
Blade Saver | The Blade Saver feature is often used when cutting bundles of material. This function reduces wear and tear on the blade when retracting through a cut. It also reduces blade “snagging” on the material as it is retracting after a cut. When the Blade Saver is active, the blade is stays forward after a cut is complete, the feed advances forward slightly to push the cut parts out of the path of the blade, and the clamped material on the feed table retracts slightly away from the blade path. |
Blade Chip Brush | Powered brush driven by an assembly mounted on the drive wheel removes chips that may become lodged in the blade gullets. |
Powered Guide Arm | The upper guide arm is column supported. It is positioned 90˚ to the work and is height adjustable for better blade control to ensure square cuts. Movement of the guide arm is powered from the touch screen and is programmable. |
Powered Blade Tension | Blade Tension is powered, assuring and maintaining proper blade tension at all times during the cutting process. |
Base Rollers | Set of idle, non-lifting rollers – one on each side of the saw base. |
Chip Conveyor | Removes the chips in a sideways motion to each side of the machine into a chip bin. This system includes two chip bins for easy removal. |
Built-In Coolant System | Machine is set up for flood-style coolant system with coolant dispensed a flex-tube nozzle to flood the center of the cut. The saw is fully panned and has bolt-able side wings to return coolant to the tank. |
Wash-Down Hose | A cutting fluid clean-up hose is provided for machine wash down. |
Blade Break Switch | Saw will automatically shut off if the blade breaks. |
Out-of-Stock Switch | The saw shuts off when the feed vise runs out of material. |
Safety Key-Lock | The safety Key-Lock is used to lock out band motor operation while changing the blade. WARNING! The Safety Lockout Key does NOT turn off all power to the saw. To shut down all power, the main disconnect must be turned off. |
Safety Guards | Machine is equipped with blade guards and awareness barriers for safety purposes. |
Our knowledgeable staff will assist you with all of you questions.
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